{"id":1156,"date":"2024-02-13T07:50:59","date_gmt":"2024-02-13T05:50:59","guid":{"rendered":"https:\/\/actilife.in.ua\/kapsulyuvannya-badiv-poroshkiv-ta-olij\/"},"modified":"2024-11-07T13:08:37","modified_gmt":"2024-11-07T11:08:37","slug":"encapsulation","status":"publish","type":"page","link":"https:\/\/actilife.in.ua\/en\/encapsulation\/","title":{"rendered":"Encapsulation of Bio-Active Additives (BAA) in Powder and Oil Forms"},"content":{"rendered":"\n
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Encapsulation of Bio-Active Additives (BAA) in Powder and Oil Forms<\/h1>\n\n\n\r\n
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\r\n Encapsulation services in hard (HGC) and soft (SGC) gelatin capsules on a turnkey basis. <\/span> <\/div>\r\n \r\n<\/div>\n\n\n

The encapsulation site complies with HACCP norms and standards (food production safety).<\/p>\n\n\n\n

Company “Actilife Nutrition”:<\/strong><\/strong><\/p>\n\n\n

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\r\n Provides a full range of services for the encapsulation and production of BAA <\/div>\r\n \"\"\r\n <\/div>\r\n <\/div>\r\n
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\r\n Uses modern equipment that allows encapsulating all available sizes of HGC and SGC capsules <\/div>\r\n \"\"\r\n <\/div>\r\n <\/div>\r\n
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\r\n Has its own storage facilities with a wide range of capsules <\/div>\r\n \"\"\r\n <\/div>\r\n <\/div>\r\n
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\r\n Fulfills orders within strictly agreed deadlines with full quality control at all stages of production <\/div>\r\n \"\"\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\n\n\r\n
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\r\n Get an offer for encapsulation services<\/span><\/a>\r\n <\/div>\r\n<\/div><\/div><\/div>\n<\/div>\n\n\n\n
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Encapsulation Services at “Actilife Nutrition”<\/h2>\n\n\n\n

Encapsulation of BAA is one of the most in-demand production methods as capsules are preferred by the majority of buyers. Encapsulation is also widely used in the pharmaceutical, chemical, cosmetic, and food industries. “Actilife Nutrition” provides encapsulation services for various substances:<\/p>\n<\/div><\/div>\n<\/div><\/div>\n<\/div>\n\n\n\n

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\r\n vitamins <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n minerals <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n probiotics <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n plant extracts <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n trace elements <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n <\/div>\r\n\n\n\n

With modern equipment, all ingredients are mixed in the correct proportions, ensuring the equal distribution of active substances and their tight sealing within the shell. During supplement intake, the capsule dissolves in the designated organ of the human body, gradually releasing the substances contained in it.<\/p>\n<\/div>\n<\/div>\n\n\n\n

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Types of Capsules Used in BAA Encapsulation<\/h2>\n\n\n\n

The capsules used in our production are certified and meet international standards ISO 9001:2015 and ISO 22000:2018.<\/p>\n\n\n\n

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Hard Gelatin Capsules (HGC)<\/strong><\/td>Used for powder ingredients. Contains special harmless additives that help maintain the capsule’s intact form. Consists of two parts: the body and the cap.<\/td><\/tr>
Hard Cellulose Capsules (HCC)<\/strong><\/td>Vegetarian capsule allows us to produce supplements for people who want to avoid animal products. Excellent replacement for HGC.<\/td><\/tr>
  LQ-Caps (Liquid Capsules)<\/strong><\/td>Capsules specially designed for liquid fillings. Standard capsule consists of a body and a lid, being completely hermetic. An excellent alternative to the more expensive SGC.<\/td><\/tr>
Soft Gelatin Capsules (SGC)<\/strong><\/td>Flexible capsules filled with liquid filler. They have spherical or other shapes, seamless. Convenient to use. Dissolves in the stomach within minutes. Easily absorbed.<\/td><\/tr>
Microencapsulated Capsules<\/strong><\/td>Capsules containing micro-particles in a thin shell made of biopolymers. Used for a limited range of preparations when the intake of active substances occurs in very small doses.<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n
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Encapsulation for Specific Applications and Sectors<\/h3>\n\n\n\n

ORAL<\/strong><\/p>\n\n\n\n

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Microencapsulated Capsules<\/b> – capsules reach the stomach and <\/span>dissolve much faster than tablets<\/b>, providing better bioavailability of the drug – immediate release and dissolution of the active substance and its entry into the bloodstream.<\/span><\/p>\n<\/div>\n <\/div>\n

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Intestinal-soluble capsules<\/b> – capsules with modified release designed to resist gastric juice and release their active substance in the intestinal juice. They are made of hard or soft capsules with an acid-resistant shell (stomach-resistant) or by filling capsules with granules or particles coated with an acid-resistant shell.<\/span><\/p>\n<\/div>\n \"\"\n <\/div>\n<\/div>\n\n\n

Our company “Actilife Nutrition” performs encapsulation using the best hard gelatin and plant-based capsules from Farmacapsulas.  It\u2019s the world’s most popular brand of two-piece capsules made from high-quality pharmaceutical gelatin with a wide range of colors, and using both synthetic and natural colorants (without the “E” prefix). Colorants may include beetroot, spirulina, sunflower, and other natural dyes.<\/p>\n<\/div><\/div>\n\n\n\n

Some types of capsules have their own name and purpose:<\/strong><\/h3>\n\n\n
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\r\n Tubatins <\/div>\r\n
\r\n Special dosage form – soft gelatin capsules with an elongated neck designed for small children who cannot swallow tablets. By biting the neck, the child easily ingests the capsule content. <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Spansules <\/div>\r\n
\r\n A mixture of microcapsules (microdragees) with a fatty shell and different release times of the drug substances.\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Medudis <\/div>\r\n
\r\n Hard gelatin capsules containing microcapsules with a film coating. <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\n\n\n

Actilife Nutrition provides contract encapsulation with a wide range of capsule sizes:<\/p>\n\n\n\n

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Capsule Size<\/strong><\/td>000<\/td>00<\/td>0<\/td>1<\/td>2<\/td>3<\/td>4<\/td>5<\/td><\/tr>
Capsule Capacity (ml)<\/strong><\/td>1,37<\/td>0,95<\/td>0,68<\/td>0,5<\/td>0,37<\/td>0,3<\/td>0,21<\/td>0,13<\/td><\/tr><\/tbody><\/table><\/figure>\n<\/div><\/div>\n\n\n\n
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We manufacture encapsulation with various types of fillers<\/h2>\n\n\n\n

In the encapsulation process, capsules are filled with active substances in various forms:<\/p>\n\n\n

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\r\n Powdered substances; <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Granules, granulated powder; <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Pellets <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Liquid forms <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Oils, including fish oil <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n In both mono-compositions and various combinations <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n <\/div>\r\n\n\n\n

If your type of BAA is not listed, it\u2019s not a problem – we will offer many possible encapsulation options and select the best one for you.<\/p>\n\n\n\r\n

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Encapsulation Process of BAA or Drugs<\/h2>\n\n\n\n

Encapsulation is a complex technological process consisting of the following stages:<\/p>\n\n\n

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\n Recipe development <\/div>\n <\/div>\n <\/div>\n
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\n Selection of capsules of the necessary size according to the volume of the encapsulated substance <\/div>\n <\/div>\n <\/div>\n
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\n Capsule filling <\/div>\n <\/div>\n <\/div>\n
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\n Packaging <\/div>\n <\/div>\n <\/div>\n
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\n Quality control (standardization) <\/div>\n <\/div>\n <\/div>\n <\/div>\n\n <\/div>\n\n\n\n

In the encapsulation process, these stages can be combined.<\/p>\n\n\n\n

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Advantages of BAA or drug capsule forms<\/h2>\n\n\n\n
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For manufacturer<\/strong><\/p>\n\n\n\n

The shell perfectly masks the unpleasant taste, smell, and uneven texture pigmentation of the preparation composition.<\/p>\n\n\n\n

The capsule content is reliably protected from moisture and the environment.<\/p>\n\n\n\n

Packing powder into capsules allows obtaining a low-cost product convenient for use and sale.<\/p>\n\n\n\n

Encapsulation of vitamins allows combining water- and fat-soluble components and vitamins in the BAA composition.<\/p>\n<\/div>\n\n\n\n

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For buyer<\/strong><\/strong><\/p>\n\n\n\n

Encapsulated vitamins and BAA are better absorbed by the body than compressed tablets. <\/p>\n\n\n\n

The capsule dissolves within minutes, making this form easier to swallow compared to regular tablets.<\/p>\n\n\n\n

The capsule shell can be easily opened if the consumer plans to make a solution with the powder contained in it or divide the dose of oil or suspension.<\/p>\n\n\n\n

The elongated shape anatomically passes through the esophagus more easily. The medicine is simpler to use even for children and the elderly.<\/p>\n<\/div>\n<\/div>\n<\/div><\/div>\n<\/div><\/div>\n\n\n\n

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Quality Control and Packaging of BAA in Capsules<\/h2>\n\n\n\n

Encapsulation of medicinal products is fully mechanized and automated, ensuring high accuracy of dose (dosage).<\/p>\n\n\n\n

Capsule quality is controlled by the following indicators:<\/p>\n\n\n

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\r\n External appearance – smooth surface without damage and visible air and mechanical inclusions <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Uniformity of capsule mass and its content <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Presence of impurities <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Dissolution time <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Microbiological purity <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Absence of heavy metals <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\n\n\n

Our company “Actilife Nutrition” can offer the following packaging for capsules:<\/p>\n\n\n

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\r\n Blisters <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Containers <\/div>\r\n <\/div>\r\n <\/div>\r\n
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\r\n Bulk (in bulk) <\/div>\r\n <\/div>\r\n <\/div>\r\n <\/div>\r\n\r\n <\/div>\r\n\n\n\n

At the customer’s request, we insert an instruction into the package and put it in secondary wrapping.<\/p>\n<\/div><\/div>\n\n\n\n

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Recipe Development Services for BAA Encapsulation<\/h2>\n\n\n\n

The production of BAA and vitamins always starts with planning. Before ordering this service, it is necessary to decide:<\/p>\n\n\n\n